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click on upper image to enlarge
Even
the chain roller is drilled. Foot peg bolts are billet steel. In
1976 Honda used steel fasteners at all stress points. Notice all
the other bolts are titanium. Every part on this bike was made
to be an RC500.
The
silencer, which does little to keep the bike quiet has a gusset
that also acts as a guard to keep the riders boot from hanging
up.
A
special intake duct hand formed from aluminum, fiberglass and
rubber feeds the air box. Remote reservoirs were necessary to
keep the shocks from overheating on the new long travel bike.
The
rear shocks were custom made for this bike by Koni. The stock
Showas did not provide the same quality suspension that the
front forks did. Koni was commissioned right away and came up
with these shocks that are adjustable and have remote reservoirs
mounted in the air box. The rear suspension was greatly
improved.
Inside
the air-filter cage is a very special part. It is a venturi that
was designed in Japan by bolting up an engine in a dyno room.
Turning out the lights, using a strobe lights and a high speed
movie camera, they would open the throttle and then chop the
throttle. This would create a back vapor. Where the main part of
the vapor ended, is where the length of the venturi was
determined. This was to give the bike more throttle response at
low RPM. During this test they also noticed that at full
throttle the cylinder would ever so slightly actually separate
from the cases!

Roger DeCoster checks out the RC500 Type ll at the Italian GP
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