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This
motor was the talk of the motocross world in 1976 and rumors ran
wild. The combination of water jackets and cooling fins had most
confused. Some magazines actually reported that the top end was
air-cooled and it was the lower end that was water-cooled. The
fact is that just the top end is water-cooled and the fins are
there as some sort of a safety net. The center cases are
die-cast and very similar to stock except the cylinder stud
spacing is wider to accommodate for the much larger transfer
ports for more mid-range power. The OW27 wasn't the fastest in
top speed but it made very good power and maintained it for the
40 minute plus two lap motos. This was a huge advantage in 1976
where many 125's made incredible power but only for a short
time. It wasn't uncommon for a 125 to lose over 20% of it's
power during the long 40 minute motos. The gear box has the same
ratio's as the YZ 125X, only they are hand cut and drilled for
lightness. Yamaha did experiment with a water-cooled works 125
in late 1975 but that was near the end of the Japanese Nationals
and it never saw action outside of Japan.


A close up of
the sand cast cylinder and head. The bleed hole at the bottom of
the cylinder served two purposes. First to drain the cylinder
for servicing and second, it was mandatory to loosen the bolt
after running the bike at warm up to remove any air that might
be in the system. If you didn't do this, an almost certain a
vapor lock would occur that would guarantee a seizure. You can
see the original safety wire still on the bleed bolt that was
wired up by Bill Buchka back in 1976. Below is a close up of the
sand cast magnesium clutch cover that contains the water pump
impeller.


As with most works
bikes, the center cases are matched by hand at the factory and
numbered. The kick start lever is made from billet machined
steel with the foot rest turned on a lathe and welded into the
lever. The kick start shaft is smaller in diameter than stock
and uses a different spline pattern.


The motor is
attached to the frame by machined aluminum motor mounts and to
do so at the bottom rear, a special spacer was made. Notice in
the photo below, there is a steel sleeve pressed into the
spacer. This insured that the soft aluminum wouldn't cause the
bolt to come loose and save weight at the same time. This is
just one small reason why works bikes cost so much money.



The carburetor is a
34mm mikuni that is hand bored to the exact spec and in the
bottom photo you can see OW27 stamped right under the choke
lever. The reed cage is larger than stock.



The exhaust pipe is
made from hydro-form, cone and stamped sections. Different pipes
providing different powerbands were available. The silencer,
although it looks very similar to the stock silencer, is
actually very different and like the pipe, there were different
ones to choose from. Bruce Hollingshead did a fantastic job
saving the original as it was in pretty bad shape.


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