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The forks are
completely hand made by Kayaba and the lower sliders are carved
from billet. The front suspension provided excellent performance
and worked very well with the chassis design. At the triple
clamp contact points, the fork tubes are knurled for a better
grip and they are turned down on a lathe between the upper and
lower clamps for less weight. The complete fork assembly is very
light. It was reported that one set of OW27 forks cost more than
three YZ125's. The front brake arm at the backing plate is made
from drilled steel for more positive braking. In the second
photo below you can see how the return coolant hose attaches to
the steering head.



The front wheel is
the typical works Yamaha design that was used from the early
70's with a magnesium hub laced to a DID rim. These set the
standard at the time for braking power and light weight. The
same basic design was carried all the way into the early 80's.
Notice the beautiful machine work on the aluminum slider in the
photo below. Fans lined the fences just to look at the bikes
that carried these parts. Two photos down you can see how Bill
Buchka made sure the brake cable stayed out of the tire. He used
white tape that would be wrapped around the dust wiper twice,
then the cable was put in place and then wrap it around several
more times. He always made sure that each time he wrapped the
tape around, it was wrapped exactly over the previous tape to
insure a very neat look. Bill was very meticulous about his
bikes.



The rear hub is an
extremely light weight conical design that is sand cast in
magnesium. The backing plate is a die cast magnesium stock unit
and together with the rear hub provide a very light weight rear
wheel. All the un-sprung weight on this bike is kept to an
absolute minimum. The tires on the bike are Trelleborgs. Bill
had much experience with Pierre Karsmakers and the other
European factory Yamaha riders and it was from their influence
that Bill selected Trelleborgs much of the time for Bob.


The
rear shock is completely handmade by Yamaha. It uses 2 springs
for progression and also features a thermostat inside the shock
that adjusts (closes) the damping as the oil gets hot and loses
viscosity. This was experimental and initially didn't work as
well as hoped. At Midland Michigan, Bob had troubles with the
rear shock in the second moto when the shock failed and lost all
damping. When it worked, it worked great. The cost in 1976
dollars for one shock was around $5000.00. Compare that to the
cost of a complete 1976 YZ125 motorcycle at around $900.00.



Most of the bolts
that aren't titanium are machined steel as you can see by the
drilled steel bolt on the torque arm above and the footpeg bolt
below. Only some of the small 6mm steel bolts are standard.
Below, Bill wrapped the brake pedal with a piece of rubber as a
stop where it met the clutch cover. Space and weight were saved
with the way the rear brake pedal is mounted by actually sliding
over the kick start shaft. There is a brass bushing
pressed into the pedal that is dimpled for grease to set in and
provide a very well thought out set-up. The rear brake pedal has
a very solid feel to it that you only get on a works bike.



Bob used a Magura
front brake set-up exclusively in 1976. These were the same as
what was on his Husky before he was a factory Yamaha rider less
than a year earlier. Below is a set of works air-caps that Bob
did not use on this bike as well as the machined top triple
clamp. Bob used a cast top clamp, the machined lower clamp
that you see below and standard fork caps with no air. The pinch
bolts are billet titanium.



The gas tank is
made from very thin but very strong aircraft quality aluminum
and is by far the lightest gas tank I have ever seen. Below the
side panels are made from a translucent polypropylene plastic.
In 1976 pro riders were ranked and you were either an expert pro
(ranked) or a novice pro (unranked). Expert pro's used white
number plate back grounds and novice pros used black number
plate back grounds. Bob was novice pro in 1976 as it was
his first full year and Bill pop-riveted black Cal-Custom
plastic number plates to the works side panels. As a
pre-caution, he used Japanese brown duct tape to keep the side
panel to the frame.



At the top of the
steering stem, is a fitting that the coolant passes through to
return to the radiator. The mix was 70% distilled water and 30%
antifreeze.

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